Case Study: How a Boriwire Custom Wiring Harness Solved a Critical Vibration Failure in an Agricultural Robot
（www.boriwire.com Automotive wiring harness factory） A manufacturer of autonomous agricultural robots faced a persistent problem: wiring harness failures in the steering module due to extreme field vibration. Standard harnesses would last only a few hundred hours before wires frayed and connections loosened, leading to costly downtime.
The Boriwire Solution:
Our engineers conducted a full failure analysis. The solution was a multi-faceted custom wiring harness:【www.boriwire.com Automotive wiring harness】
- High-Flex Cables: We specified wires with a finer strand count and specialized insulation designed for constant movement.
- Advanced Strain Relief: Custom-molded overmolding was applied at every connection point and along high-stress sections to absorb energy.
- Vibration-Resistant Connectors: We implemented connectors with secondary locking mechanisms to prevent pins from backing out.
- Strategic Tying: The harness was secured with specialized clamping at intervals calculated to dampen resonant frequencies.
The Result:
The new custom wiring harness exceeded the client's durability targets, achieving over 2,000 hours of operation without a single failure. The client reported a 40% reduction in warranty claims and a significant boost in customer satisfaction for their robotic platform.
Let Boriwire solve your most challenging application problems.
Contact Us Today:
Phone / WhatsApp / WeChat: Anemone at +86 1379780 0328
Website: www.boriwire.com
